AFECO
Guides / Symptoms and problems

Bad Catalytic Converter Symptoms: 7 Signs, What Else Causes Them, and How to Tell

Reviewed 2026-10-03. Checked against the sources listed below. This is general information, not a substitute for a mechanic's inspection.

Quick answer

A failing catalytic converter usually shows up as a check engine light with P0420 or P0430, a failed emissions test, a rotten egg smell, or a rattle from under the car. A badly clogged converter can also cause loss of power. Several of these signs have other causes, so it pays to rule those out first.

Cutaway of a healthy catalytic converter with an even honeycomb next to a failing one with a melted, cracked core and loose pieces
Inside a converter: a healthy honeycomb lets exhaust flow; a melted or broken one blocks it and can rattle.

The 7 signs, and what else could cause each one

SignWhy a bad converter causes itOther common causes
Check engine light, P0420 or P0430The sensor after the converter sees too little changeExhaust leak, oxygen sensor, misfire
Failed emissions testThe converter no longer cleans the exhaust enoughMisfire, rich fuel mixture, vacuum leak
Rotten egg (sulfur) smellAn overloaded or damaged converter does not process sulfur compounds wellRunning rich, fuel quality
Rattle under the car, worse at startupThe ceramic core inside has broken apartLoose heat shield, broken hanger
Loss of power, worse uphillA clogged core blocks the exhaustIgnition, fuel or air intake problems
Poor fuel economyA blocked exhaust makes the engine work harderTire pressure, sensors, driving habits
Converter very hot or glowingUnburned fuel is burning inside itMisfire (fix this immediately)

A simple order of checks

  1. Scan for codes. Note every code, not just P0420. Misfire and fuel trim codes change the diagnosis.
  2. Tap test for rattle. With the engine cold and off, gently tap the converter shell with a rubber mallet. A loose rattle inside usually means a broken core. A rattle from the outer shield is usually just the heat shield.
  3. Look for leaks in front of the downstream oxygen sensor. Leaks can fake a bad converter reading.
  4. Have a shop check backpressure or temperature if you suspect a clog. A clogged converter often runs much hotter at its inlet than its outlet.
  5. Fix the cause (misfire, oil or coolant burning) before fitting a new converter.

Why converters fail

Converters do not wear out quickly on a healthy engine. They usually fail because something upstream damaged them: misfires overheating the core, oil or coolant contaminating it, physical impact from road debris, or simply very high mileage.

Related AFECO parts

Direct-fit converters for the vehicles listed on each page.

Guides for your vehicle

Sources